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A mainly stand-alone dual zone heating controller based on ESPHOME

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esphome-dual-zone-heating-controller

First github project, so bear with me.

This is the YAML for a heating controller based on ESPHome and an ESP32 control board with four relays.

20241128_102516-rotated-noexif Above: Rough layout of the relay board in an electrical box showing the OLED and back-lit buttons.

It's designed as a controller for an S-plan dual zone and domestic hot water ("DHW") system with individual relays to control the zone relays, and one spare relay. See the link to an S-plan explainer below.

A primary objective is to make the controller a stand-alone system and not dependant on Home Assistant; I want to be able to operate the boost functions and the auto-mode in the absence of WiFi or a Home Assistant server.

Features:

  • OLED display
  • Three zone multifunction buttons with LED status
  • Internal schedules
  • RTC clock and battery (to support internal schedules)
  • Boost function available via buttons, over REST as well as exposed to HA
  • Multi-function buttons (single press, double press and long press)
  • MQTT and API communication to HA
  • Optional internal climate/thermostats (auto-mode) to manage each zone. (Auto mode is dependant on HA for temperature data)

The backlit buttons are multifunctional: one for boosting DHW, one for the upstairs zone heating and one for the downstairs zone heating. For each of the heating zones there are three functions available:

  • Single press calls a 1hr heating boost
  • Double press (within 5 sec of the first press) calls a 2hr heating boost
  • Long press (hold >3 sec) is a cancellation of boost

The state of each zone is indicated by the LED state of each button:

  • Slow blink (one quick flash every 2 seconds): Zone off
  • On solid: In boost mode
  • Fading on and off over 1 second: Auto mode

The board used in this project is the Shenzhen LC "AC/DC Power Supply WiFi Bluetooth BLE 4-way Relay Module". http://www.chinalctech.com/cpzx/Programmer/Relay_Module/519.html It's supplied with solderable header pins for both IO and flashing, so be aware of the need to take out your soldering iron to complete this build.

The IO port mapping of the board is poorly documented but ESPHome does have a brief page on the pinouts and the second site has them well labeled. https://devices.esphome.io/devices/AC-DC-ESP32-Relay-x4 https://werner.rothschopf.net/microcontroller/202208_esp32_relay_x8_en.htm

Additional Resources: S-plan wiring explainer courtesy of John Ward: https://flameport.com/electric/central_heating/heating_wiring_S_plan.cs4

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