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Various design improvements:
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The X ends now have much stronger bar clamps and the nut traps are moved to the top for less lead screw wobble.

X motor bracket now has two screws in the front of the motor and one at the back allowing it to be much smaller.

The Z couplings now use neoprene tubing instead of PVC and close completely.

The tube end caps are now nut traps to allow the tube to just have a single hole.
The rear fixing blocks now have the central screw going the other way so have onyl two nut traps.

The extruder springs now have washers to increase the default tension.

The spool holder now has the washers on the outside of the spool.

The carriage fan bracket has been strengthened.

The fan duct now has a hole to cool the top of the hot end.

Small printed parts now aggregated onto one build plate.

Hole in the Wade's big gear increased slightly.

The heat shield is now 5 layers of cardboard instead of foil and an air gap.

Bom generation and exploded view mode can now be enabled on the command line.

The assembly diagrams for the manual are now built from the command line.

Some mods for the Huxley version but still broken.

Fixed the long ATX bracket holes ending coincident with the face.

Can now have non square print beds.

Cap screws now shown silver instead of black as now all BZP.

Now shows the motor wire position.

% operator no longer used for transparency as OpenScad behaviour has changed.

Now includes the Skeinforge and Pronteface configurations on the SD card of priovided in the kit.
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nophead committed Sep 25, 2013
1 parent 9345a5b commit 4849e64
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29 changes: 29 additions & 0 deletions Settings/.pronsolerc
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macro HOME
G28
G1X0Y0F12000
macro BL
G1 X90 Y-95 F12000
M84
macro BR
G1 X-90 Y-95 F12000
G84
set xy_feedrate 50000
set z_feedrate 240
set e_feedrate 60
button 0 "HOME" /c "green" HOME
button 1 "BL" /c "blue" BL
button 2 "BM" /c "blue" G1X0Y-95
button 3 "BR" /c "blue" BR
button 4 "FL" /c "blue" G1 X90 Y90 F12000
button 5 "FM" /c "blue" G1 X0 Y90 F12000
button 6 "FR" /c "blue" G1 X-90 Y90 F12000
button 7 "ORIGIN" /c "green" G1X0Y0Z0
button 8 "FOFF" /c "yellow" M107
button 9 "FON" /c "red" M106
set last_file_path R:\Melzi
set build_dimensions 200x200x100-100-100+0
set port /dev/ttyUSB0
set baudrate 115200
set temperature_abs 240
set temperature_pla 220
set bedtemp_abs 130
41 changes: 41 additions & 0 deletions Settings/.skeinforge/profiles/behold.csv
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Format is tab separated behold settings.
Name Value
WindowPosition 0+0
WindowVisibilities
Open File for Behold H:/CHRIS/Projects/RepRaptor/Mendel/brackets1_export.gcode
Activate Behold False
Frame List
Animation Line Quickening (ratio): 1.0
Animation Slide Show Rate (layers/second): 2.0
Axis Rulings True
Band Height (layers): 5
Bottom Band Brightness (ratio): 0.7
Bottom Layer Brightness (ratio): 1.0
From the Bottom False
From the Top True
Draw Arrows False
Go Around Extruder Off Travel True
Layer (index): 0
Layer Extra Span (integer): 912345678
Line (index): 8
Display Line True
View Move False
View Rotate False
Number of Fill Bottom Layers (integer): 1
Number of Fill Top Layers (integer): 1
Scale (pixels per millimeter): 2.5
Screen Horizontal Inset (pixels): 96
Screen Vertical Inset (pixels): 199
Viewpoint Latitude (degrees): 28.5
Viewpoint Longitude (degrees): 58.1
Width of Axis Negative Side (pixels): 2
Width of Axis Positive Side (pixels): 6
Width of Fill Bottom Thread (pixels): 2
Width of Fill Top Thread (pixels): 2
Width of Infill Thread (pixels): 1
Width of Loop Thread (pixels): 2
Width of Perimeter Inside Thread (pixels): 8
Width of Perimeter Outside Thread (pixels): 8
Width of Raft Thread (pixels): 1
Width of Selection Thread (pixels): 6
Width of Travel Thread (pixels): 0
6 changes: 6 additions & 0 deletions Settings/.skeinforge/profiles/comment.csv
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Format is tab separated comment settings.
Name Value
WindowPosition 0+0
WindowVisibilities
Activate Comment False
Open File to Write Comments for
5 changes: 5 additions & 0 deletions Settings/.skeinforge/profiles/cutting.csv
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Format is tab separated cutting settings.
Name Value
WindowPosition 0+400
WindowVisibilities
Profile Selection: end_mill
5 changes: 5 additions & 0 deletions Settings/.skeinforge/profiles/description.csv
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Format is tab separated description settings.
Name Value
WindowPosition 0+0
WindowVisibilities
Description Text: Write your description of the profile here.___replaced___newline___replaced___newlineSuggested format is a description, followed by a link to the profile post or web page.
4 changes: 4 additions & 0 deletions Settings/.skeinforge/profiles/extrusion.csv
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Format is tab separated extrusion settings.
_Name Value
WindowPosition 0+400
Profile Selection: PLA0.2
9 changes: 9 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/alteration.csv
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Format is tab separated alteration settings.
_Name Value
WindowPosition 700+0
Open File for Alteration
Activate Alteration True
Name of End File: end.gcode
Name of Start File: start_PLA.gcode
Remove Redundant Mcode True
Replace Variable with Setting True
8 changes: 8 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/bottom.csv
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Format is tab separated bottom settings.
_Name Value
WindowPosition 700+0
Open File for Bottom
Activate Bottom True
Additional Height over Layer Thickness (ratio): 1.0
Altitude (mm): 0.0
SVG Viewer: webbrowser
14 changes: 14 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/carve.csv
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Format is tab separated carve settings.
_Name Value
WindowPosition 700+0
Open File for Carve
Add Layer Template to SVG True
Edge Width over Height (ratio): 2.5
Extra Decimal Places (float): 2.0
Import Coarseness (ratio): 1.0
Layer Height (mm): 0.2
Layers From (index): 0
Layers To (index): 10000
Correct Mesh True
Unproven Mesh False
SVG Viewer: webbrowser
11 changes: 11 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/chamber.csv
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Format is tab separated chamber settings.
_Name Value
WindowPosition 700+0
Open File for Chamber
Activate Chamber False
Bed Temperature (Celcius): 60.0
Bed Temperature Begin Change Height (mm): -1.0
Bed Temperature End Change Height (mm): -1.0
Bed Temperature End (Celcius): 20.0
Chamber Temperature (Celcius): 30.0
Holding Force (bar): 0.0
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Format is tab separated clairvoyance settings.
_Name Value
WindowPosition 700+0
Activate Clairvoyance False
Open File to Generate Clairvoyances for
Gcode Program: webbrowser
7 changes: 7 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/clip.csv
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Format is tab separated clip settings.
_Name Value
WindowPosition 700+0
Open File for Clip
Activate Clip False
Clip Over Perimeter Width (ratio): 1.0
Maximum Connection Distance Over Perimeter Width (ratio): 10.0
6 changes: 6 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/comb.csv
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Format is tab separated comb settings.
_Name Value
WindowPosition 700+0
Open File for Comb
Activate Comb True
Running Jump Space (mm): 2.0
5 changes: 5 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/comment.csv
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Format is tab separated comment settings.
_Name Value
WindowPosition 700+0
Activate Comment False
Open File to Write Comments for
21 changes: 21 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/cool.csv
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Format is tab separated cool settings.
_Name Value
WindowPosition 700+0
Open File for Cool
Activate Cool True
Full Fan Speed (0 - 255): 255
Turn Fan On at Beginning False
Do Not Use Fan Before Layer (integer): 1
Force Fan on Bridge Layers False
Maximum Layer Time for Fan use (seconds): 240.0
Full Fan Speed Bellow Layer Time (seconds): 239.0
Orbit False
Slow Down True
Maximum Cool (Celcius): 2.0
Minimum Layer Time (seconds): 10.0
Minimum Orbital Radius (millimeters): 10.0
Name of Cool End File: cool_end.gcode
Name of Cool Start File: cool_start.gcode
Bridge Cool (Celcius): 1.0
Orbital Outset (millimeters): 2.0
Turn Fan Off at Ending False
Original file line number Diff line number Diff line change
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Format is tab separated description settings.
_Name Value
WindowPosition 700+0
Description Text: Write your description of the profile here.___replaced___newline___replaced___newlineSuggested format is a description, followed by a link to the profile post or web page.
15 changes: 15 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/dimension.csv
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Format is tab separated dimension settings.
_Name Value
WindowPosition 700+0
Open File for Dimension
Activate Dimension True
Absolute Extrusion Distance False
Relative Extrusion Distance True
Extruder Retraction Speed (mm/s): 20.0
Filament Diameter (mm): 2.86
Filament Packing Density (ratio): 1.0
Maximum E Value before Reset (float): 91234.0
Minimum Travel for Retraction (millimeters): 1.0
Retract Within Island True
Retraction Distance (millimeters): 1.0
Restart Extra Distance (millimeters): 0.0
9 changes: 9 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/dwindle.csv
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Format is tab separated dwindle settings.
_Name Value
WindowPosition 700+0
Open File for Dwindle
Activate Dwindle False
End Rate Multiplier (ratio): 0.5
Pent Up Volume (cubic millimeters): 0.4
Slowdown Steps (positive integer): 3
Slowdown Volume (cubic millimeters): 5.0
22 changes: 22 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/export.csv
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Format is tab separated export settings.
_Name Value
WindowPosition 700+0
Open File for Export
Activate Export True
Add Descriptive Extension False
Add Export Suffix True
Add Profile Extension False
Add Timestamp Extension False
Also Send Output To:
Analyze Gcode True
Do Not Delete Comments False
Delete Crafting Comments False
Delete All Comments True
Do Not Change Output True
binary_16_byte False
gcode_step False
gcode_time_segment False
gcode_small False
File Extension: gcode
Name of Replace File: replace.csv
Save Penultimate Gcode False
35 changes: 35 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/fill.csv
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Format is tab separated fill settings.
_Name Value
WindowPosition 700+0
Open File for Fill
Activate Fill True
Diaphragm Period (layers): 100
Diaphragm Thickness (layers): 0
Extra Shells on Alternating Solid Layer (layers): 1
Extra Shells on Base (layers): 1
Extra Shells on Sparse Layer (layers): 1
Grid Circle Separation over Perimeter Width (ratio): 0.2
Grid Extra Overlap (ratio): 0.1
Grid Junction Separation Band Height (layers): 10
Grid Junction Separation over Octogon Radius At End (ratio): 0.0
Grid Junction Separation over Octogon Radius At Middle (ratio): 0.0
Infill Begin Rotation (degrees): 45.0
Infill Begin Rotation Repeat (layers): 1
Infill Odd Layer Extra Rotation (degrees): 90.0
Grid Circular False
Grid Hexagonal True
Grid Rectangular False
Line False
Infill Perimeter Overlap (ratio): 0.07
Infill Solidity (ratio): 0.25
Sharpest Angle (degrees): 60.0
Solid Surface Thickness (layers): 5
Lower Left True
Nearest False
Surrounding Angle (degrees): 60.0
Infill > Loops > Perimeter False
Infill > Perimeter > Loops False
Loops > Infill > Perimeter False
Loops > Perimeter > Infill True
Perimeter > Infill > Loops False
Perimeter > Loops > Infill False
13 changes: 13 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/fillet.csv
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Format is tab separated fillet settings.
_Name Value
WindowPosition 700+0
Open File to be Filleted
Activate Fillet False
Arc Point False
Arc Radius False
Arc Segment False
Bevel True
Corner Feed Rate Multiplier (ratio): 1.0
Fillet Radius over Perimeter Width (ratio): 0.35
Reversal Slowdown Distance over Perimeter Width (ratio): 0.5
Use Intermediate Feed Rate in Corners True
6 changes: 6 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/home.csv
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Format is tab separated home settings.
_Name Value
WindowPosition 700+0
Open File for Home
Activate Home False
Name of Home File: home.gcode
7 changes: 7 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/hop.csv
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Format is tab separated hop settings.
_Name Value
WindowPosition 700+0
Open File for Hop
Activate Hop False
Hop Over Layer Thickness (ratio): 1.0
Minimum Hop Angle (degrees): 30.0
12 changes: 12 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/inset.csv
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Format is tab separated inset settings.
_Name Value
WindowPosition 700+0
Open File for Inset
Add Custom Code for Temperature Reading False
Infill in Direction of Bridge True
Infill Width over Thickness (ratio): 2.25
Ascending Area False
Descending Area True
Overlap Removal Width over Perimeter Width (ratio): 0.0
Turn Extruder Heater Off at Shut Down False
Volume Fraction (ratio): 0.9
7 changes: 7 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/interpret.csv
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Format is tab separated interpret settings.
_Name Value
WindowPosition 700+0
Open File for Interpret
Activate Interpret False
Print Interpretion False
Text Program: webbrowser
6 changes: 6 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/jitter.csv
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Format is tab separated jitter settings.
_Name Value
WindowPosition 700+0
Open File for Jitter
Activate Jitter True
Jitter Over Perimeter Width (ratio): 10.0
7 changes: 7 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/lash.csv
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Format is tab separated lash settings.
_Name Value
WindowPosition 700+0
Open File for Lash
Activate Lash False
X Backlash (mm): 0.2
Y Backlash (mm): 0.3
6 changes: 6 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/limit.csv
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Format is tab separated limit settings.
_Name Value
WindowPosition 700+0
Open File for Limit
Activate Limit False
Maximum Initial Feed Rate (mm/s): 1.0
11 changes: 11 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/multiply.csv
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Format is tab separated multiply settings.
_Name Value
WindowPosition 700+0
Open File for Multiply H:/CHRIS/Projects/RepRaptor/Mendel/YAGE/drive-gear-with-boss_export.gcode
Activate Multiply True
Center X (mm): 0.0
Center Y (mm): 0.0
Number of Columns (integer): 1
Number of Rows (integer): 1
Reverse Sequence every Odd Layer False
Separation over Perimeter Width (ratio): 3.0
13 changes: 13 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/oozebane.csv
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Format is tab separated oozebane settings.
_Name Value
WindowPosition 700+0
Open File for Oozebane
Activate Oozebane False
After Startup Distance (millimeters): 1.2
Early Shutdown Distance (millimeters): 1.2
Early Startup Distance Constant (millimeters): 20.0
Early Startup Maximum Distance (millimeters): 1.2
First Early Startup Distance (millimeters): 25.0
Minimum Distance for Early Startup (millimeters): 0.0
Minimum Distance for Early Shutdown (millimeters): 0.0
Slowdown Startup Steps (positive integer): 3
10 changes: 10 additions & 0 deletions Settings/.skeinforge/profiles/extrusion/PLA0.2/preface.csv
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Format is tab separated preface settings.
_Name Value
WindowPosition 700+0
Open File for Preface
Meta:
Set Positioning to Absolute False
Set Units to Millimeters False
Start at Home False
Turn Extruder Off at Shut Down False
Turn Extruder Off at Start Up False
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