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Pulleys and belts now T2.5 on kit version.
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JHead now attached by three screws and washers.
New extruder breakout PCB.
Lots of instruction manual improvements from user feedback.
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@nophead
nophead committed Dec 24, 2012
1 parent e9b6ff5 commit 1fab28d
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Showing 170 changed files with 194,123 additions and 173,145 deletions.
27 changes: 14 additions & 13 deletions dibond/bom/bom.txt
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Expand Up @@ -30,11 +30,11 @@ Vitamins:
| | | | | | | | | | | | | | 2| | | | 2| | | | 4 Ball bearing 624 4mm x 13mm x 5mm
| | | | | | | | 4| | | | | | | | | | | | | | 4 19mm bulldog clip
| | | | | | | | 1| | | | | | | | | | | | | | 1 PCB bed 214mm x 214mm
| | | | | | | | | | | | | | | | 1| | | | | | 1 Belt T5 x 6mm x 670mm (PU & Kevlar)
| | | | | | | | | | | 1| | | | | | | | | | | 1 Belt T5 x 6mm x 865mm (PU & Kevlar)
| | | | | | | | | | | | | | | | 1| | | | | | 1 Belt T2.5 x 6mm x 663mm
| | | | | | | | | | | 1| | | | | | | | | | | 1 Belt T2.5 x 6mm x 860mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Corrugated cardboard 192mm x 216mm x 6mm
| | | | | | | | 4| | | | 2| | | | | | | | | | 6 M3 cap screw x 10mm
| 4| | | | | | | | | | | | | | 4| 4|14| | | 2| 2| 30 M3 cap screw x 16mm
| 4| 3| | | | | | | | | | | | | 4| 4|14| | | 2| 2| 33 M3 cap screw x 16mm
| | | | | | | | | | | | 1| | | 2| | 2| | | | 8| 13 M3 cap screw x 20mm
| | | | | | | | | | | | 2| | | | | | | | | | 2 M3 cap screw x 25mm
| | | | 2| | | | | | | | | | | | | | | | | | 2 M3 cap screw x 45mm
Expand All @@ -46,12 +46,12 @@ Vitamins:
| | | | | | | | | | | | | | | | | 1| | | | | 1 Dibond sheet 216mm x 216mm x 3mm
| | | | | 1| | | | | | | | | | | | | | | | | 1 Dibond sheet 465mm x 384mm x 3mm
| | | | | 1| | | | | | | | | | | | | | | | | 1 Dibond sheet 465mm x 419mm x 3mm
| | | | 1| | | | | | | | | | | | | | | | | | 1 15 way D PCB mount plug
| | | 1| | | | | | | | | | | | | | | | | | | 1 15 way D PCB mount plug
| | | | | | | | | | | | | | | 1| | | | | | | 1 15 way D IDC socket
| | | | | | | | | | | | | 1| | | | | | | | | 1 Fan 60mm x 15mm
| | | | | | | | | | 1| | | | | | | | | | | | 1 Foam sponge 20mm x 20mm x 20mm
| | | | | | | | | | | | | | | 1| | | | 1| | | 2 M3 grub screw x 3mm
| | | | 1| | | | | | | | | | | | | | | | | | 1 M3 grub screw x 6mm
| | | | | | | | | | | | | | | 1| | | | 1| | | 2 M4 grub screw x 6mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Glass sheet 214mm x 202mm x 2mm
| | | | | | 1| | | | | | | | | | | | | | | | 1 JHead MK5 hot end
| | | | | | | | 4| | | | | | | | | | | | | | 4 Hex male / female pillar M3 x 20mm
Expand All @@ -62,10 +62,12 @@ Vitamins:
| | 1| | | | | | | | | | | | | | | | | | | | 1 M8 hex screw x 60mm, hobbed at 25
| | | | | | | | | 1| | | | | | | | | | | | | 1 IEC mains lead
| | | | | | | | | | | | 3| | 2| 2| | 3| | | | | 10 LM8UU linear bearing
| 1| | | | | | | | | | | | | | | | | | | | | 1 Electronics e.g. Melzi
| 1| | | | | | | | | | | | | | | | | | | | | 1 Melzi electronics
| | | 1| | | | | | | | | | | | | | | | | | | 1 2 way Molex KK header
| | | 1| | | | | | | | | | | | | | | | | | | 1 3 way Molex KK header
| | | | 1| | | | | | | | | | | 1| | | | 1| | 2| 5 NEMA17 x 47.5mm stepper motor
| | | | | | | | | | | | | | | | | | | | 2| | 2 Brass nut M6
| | | | 3| | | | | | | | 1| | | | | | | | | | 4 Nut M3
| | 3| | 3| | | | | | | | 1| | | | | | | | | | 7 Nut M3
| | 2| | | | | | | | | | | | | | | | | | | | 2 Nut M4
| | 2| | | | | | | | | | | | | | | | | | | | 2 Nut M8
| | | | | | | | | 4| | | | | | | | | | | | | 4 Nyloc nut M2.5
Expand All @@ -82,7 +84,7 @@ Vitamins:
| | | | | | | | | | | | | | | 3| | | | 4| | 8| 15 M3 pan screw x 8mm
| | | | | | | | | 2| | | | | | | | | | | | | 2 6-32 pan screw x 9.5mm
| | | | 2| | | | | | | | | | | 4| 2| | | | 2| | 10 No2 pan wood screw x 13mm
| | | | | | | | | | | | | | | 1| | | | 1| | | 2 T5 pulley 10 teeth
| | | | | | | | | | | | | | | 1| | | | 1| | | 2 T2.5 pulley 16 teeth
| | | | | | | | | | | | | | | 1| | | | | | | 1 Ribbon cable 20 way 1220mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Ribbon cable 26 way 381mm
| | 1| | | | | | | | | | | | | | | | | | | | 1 Smooth rod 8mm x 22mm
Expand All @@ -100,27 +102,27 @@ Vitamins:
| | | | | | 2| | | | | | | | | | | | | | | | 2 PTFE sleeving OD 1.2mm ID 0.71mm x 62mm
| | | | | | 2| | 2| | | | | | | | | | | | | | 4 Heatshrink sleeving ID 1.6mm x 15mm
| | | | | | 2| | | | | | | | | | | | | | | | 2 PTFE sleeving OD 2.6mm ID 2mm x 45mm
| 2| | | | | 2| | 2| 3| | | | | | 4| | | | | | | 13 Heatshrink sleeving ID 2.4mm x 15mm
| 2| | | | | | | 2| 3| | | | | | 4| | | | | | | 11 Heatshrink sleeving ID 2.4mm x 15mm
| | | | | | | | | 5| | | | | | | | | | | | | 5 Heatshrink sleeving ID 3.2mm x 15mm
| | | | | | | | | | 1| | | | | | | | | | | | 1 PTFE tubing OD 4.6mm ID 3.84mm x 750mm
| | | | | | | | | | | | | | | | | | | | | 2| 2 PVC aquarium tubing OD 6mm ID 4mm x 16mm
| | | | | | | | | 2| | | | | | | | | | | | | 2 Heatshrink sleeving ID 6.4mm x 15mm
| | | | | | | | 2| | | | | | | | | | | | | | 2 Heatshrink sleeving ID 6.4mm x 30mm
| | | | | | 1| | | | | | | | | | | | | | | | 1 Heatshrink sleeving ID 6.4mm x 60mm
| | | 4| | | | | | | | | | | | | | | | | | | 4 3 way terminal block
| | | 2| | | | | | | | | | | | | | | | | | | 2 4 way terminal block
| | | | | | | | 1| | | | | | | | | | | | | | 1 Epcos B57861S104F40 100K 1% thermistor
| 1| | | | | | | | | | | | | | | | | | | | | 1 USB A to Mini B lead
| | | | 2| | | | | 4| | | | | | 4| 2| | | | 2| | 14 Washer M2.5 x 5.9mm x 0.5mm
| 8| 3| | 2| | | | 4| | | | 4| | 2|13| 4|16| | 4| 2|18| 80 Washer M3 x 7mm x 0.5mm
4| | | | |38| | | | 6| 2| | | 4| 2| | 8| | 5| 4| 4| 4| 81 Washer M4 x 9mm x 0.8mm
4| | 3| | |38| | | | 6| 2| | | 4| 2| | 8| | 5| 4| 4| 4| 84 Washer M4 x 9mm x 0.8mm
| | | | | | | | | | | | | | 2| | | | 2| | | | 4 Washer M5 x 20mm x 1.4mm
| | | | | | | | | | 8| | | | | | | | | | | | 8 Washer M8 x 17mm x 1.6mm
| | | | | | | | | | 4| | | | | | | | | | | | 4 Washer M8 x 30mm x 1.5mm
| | | | | | | | | | | 2| | | | | | | | | | | 2 Wingnut M4
| | | | | | 2| | | | | | | | | | | | | | | | 2 Red wire 16/0.2 length 170mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Black wire 32/0.2 length 635mm
| | | | | | | | 1| | | | | | | | | | | | | | 1 Red wire 32/0.2 length 620mm
| | 3| | | | | | | | | | | | | 3| | | | 4| | 8| 18 Star washer M3 x 0.5mm
| | 6| | | | | | | | | | | | | 3| | | | 4| | 8| 21 Star washer M3 x 0.5mm
| | | | | | | | | 2| | | | | | | | | | | | | 2 Star washer M4 x 0.8mm
| | 1| | | | | | | | | | | | | | | | | | | | 1 Star washer M8 x 1.6mm
| | | | |10| 1| | | 2| | | 3| | | | | 3| | | | | 19 Ziptie 100mm min length
Expand All @@ -136,7 +138,6 @@ Printed:
1| | | | | | | | | | | | | | | | | | | | | | 1 fan_guard.stl
| | | | | | | | | | 1| | | | | | | | | | | | 1 feed_tube_connector.stl
| | | | |10| | | | | | | | | | | | | | | | | 10 fixing_block.stl
| | 1| | | | | | | | | | | | | | | | | | | | 1 jhead_insertion_jig.stl
| 4| | | | | | | | | | | | | | | | | | | | | 4 pcb_spacer.stl
| | | | | | | | | | | | | | | 1| | | | | | | 1 ribbon_clamp_14_33.stl
| | | | | | | | | | | | | | | 1| | | | | | | 1 ribbon_clamp_14_33NB.stl
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2 changes: 1 addition & 1 deletion dibond/bom/electronics_assembly.txt
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@@ -1,7 +1,7 @@
electronics_assembly:
Vitamins:
4 M3 cap screw x 16mm
1 Electronics e.g. Melzi
1 Melzi electronics
4 Nyloc nut M3
1 Micro SD card
1 Micro SD to USB adapter
Expand Down
6 changes: 4 additions & 2 deletions dibond/bom/extruder_assembly.txt
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@@ -1,20 +1,22 @@
extruder_assembly:
Vitamins:
3 Ball bearing 608 8mm x 22mm x 7mm
3 M3 cap screw x 16mm
3 M3 hex screw x 10mm
2 M4 hex screw x 20mm
2 M4 hex screw x 50mm
1 M8 hex screw x 60mm, hobbed at 25
3 Nut M3
2 Nut M4
2 Nut M8
1 Smooth rod 8mm x 22mm
2 Spring 7mm OD, 1mm gauge x 10mm long
3 Washer M3 x 7mm x 0.5mm
3 Star washer M3 x 0.5mm
3 Washer M4 x 9mm x 0.8mm
6 Star washer M3 x 0.5mm
1 Star washer M8 x 1.6mm

Printed:
1 jhead_insertion_jig.stl
1 wades_big_gear.stl
1 wades_block.stl
1 wades_gear_spacer.stl
Expand Down
5 changes: 4 additions & 1 deletion dibond/bom/extruder_connection_pcb_assembly.txt
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@@ -1,7 +1,10 @@
extruder_connection_pcb_assembly:
Vitamins:
1 15 way D PCB mount plug
1 2 way Molex KK header
1 3 way Molex KK header
1 Extruder connection PCB
4 3 way terminal block
2 4 way terminal block

Printed:

1 change: 0 additions & 1 deletion dibond/bom/extruder_motor_assembly.txt
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@@ -1,7 +1,6 @@
extruder_motor_assembly:
Vitamins:
2 M3 cap screw x 45mm
1 15 way D PCB mount plug
1 M3 grub screw x 6mm
1 NEMA17 x 47.5mm stepper motor
3 Nut M3
Expand Down
1 change: 0 additions & 1 deletion dibond/bom/hot_end_assembly.txt
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Expand Up @@ -4,7 +4,6 @@ Vitamins:
2 PTFE sleeving OD 1.2mm ID 0.71mm x 62mm
2 Heatshrink sleeving ID 1.6mm x 15mm
2 PTFE sleeving OD 2.6mm ID 2mm x 45mm
2 Heatshrink sleeving ID 2.4mm x 15mm
1 Heatshrink sleeving ID 6.4mm x 60mm
2 Red wire 16/0.2 length 170mm
1 Ziptie 100mm min length
Expand Down
2 changes: 1 addition & 1 deletion dibond/bom/x_axis_assembly.txt
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@@ -1,6 +1,6 @@
x_axis_assembly:
Vitamins:
1 Belt T5 x 6mm x 865mm (PU & Kevlar)
1 Belt T2.5 x 6mm x 860mm
2 Smooth rod 8mm x 381mm
2 Wingnut M4

Expand Down
4 changes: 2 additions & 2 deletions dibond/bom/x_motor_assembly.txt
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Original file line number Diff line number Diff line change
Expand Up @@ -3,7 +3,7 @@ Vitamins:
4 M3 cap screw x 16mm
2 M3 cap screw x 20mm
1 15 way D IDC socket
1 M3 grub screw x 3mm
1 M4 grub screw x 6mm
4 M3 hex screw x 16mm
2 LM8UU linear bearing
1 NEMA17 x 47.5mm stepper motor
Expand All @@ -13,7 +13,7 @@ Vitamins:
1 Polypropylene strip 457mm x 25mm x 0.5mm
3 M3 pan screw x 8mm
4 No2 pan wood screw x 13mm
1 T5 pulley 10 teeth
1 T2.5 pulley 16 teeth
1 Ribbon cable 20 way 1220mm
1 Microswitch
4 Heatshrink sleeving ID 2.4mm x 15mm
Expand Down
2 changes: 1 addition & 1 deletion dibond/bom/y_axis_assembly.txt
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@@ -1,6 +1,6 @@
y_axis_assembly:
Vitamins:
1 Belt T5 x 6mm x 670mm (PU & Kevlar)
1 Belt T2.5 x 6mm x 663mm
4 M3 cap screw x 16mm
8 M4 cap screw x 16mm
4 Nyloc nut M3
Expand Down
4 changes: 2 additions & 2 deletions dibond/bom/y_motor_assembly.txt
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@@ -1,11 +1,11 @@
y_motor_assembly:
Vitamins:
4 M4 cap screw x 16mm
1 M3 grub screw x 3mm
1 M4 grub screw x 6mm
1 NEMA17 x 47.5mm stepper motor
4 Nyloc nut M4
4 M3 pan screw x 8mm
1 T5 pulley 10 teeth
1 T2.5 pulley 16 teeth
4 Washer M3 x 7mm x 0.5mm
4 Washer M4 x 9mm x 0.8mm
4 Star washer M3 x 0.5mm
Expand Down
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